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Casting

Modern induction technology for highest casting quality

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High-performance furnace technology

Our casting shop is equipped with two medium-frequency induction crucible furnaces, each with a capacity of 3 tons and a connected load of 2.5 MW. This allows the production of approximately 3,000 kg of liquid iron per hour. In 2024, the entire electronics and control system of the furnace installation were comprehensively modernized to the latest state of the art. Despite several weeks of downtime during the conversion, there were no limitations in customer deliveries – production continued without interruption thanks to careful planning and alternative capacities.

Material variety and standards

Cast iron is one of the most versatile and cost-efficient construction materials in metal casting. Depending on the microstructure, the material can be optimally adapted to very different technical requirements. The most common types are spheroidal graphite cast iron and flake graphite cast iron – two material groups that differ significantly in their properties and therefore each offer specific advantages for different fields of application.

Spheroidal graphite cast iron

Spheroidal graphite cast iron is a high-strength cast material in which the carbon is present in a nodular form. This combines the good castability of gray iron with high tensile strength, toughness and fatigue resistance. It is used wherever robust and durable components are required – for example in mechanical, automotive and plant engineering.

Standards for spheroidal graphite cast iron

EN-GJS-350-22-LT (5.3100)
EN 1563:1997 (former)
Table 1: EN-JS1015Table 3: EN-JS1019
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/350-22-LT/S
Table 3 and A.1: ISO 1083/JS/350-22-LT/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-35.3Number: 0.7033
EN-GJS-350-22-RT (5.3101)
EN 1563:1997 (former)
Table 1: EN-JS1014Table 3: EN-JS1029
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/350-22-RT/S
Table 3 and A.1: ISO 1083/JS/350-22-RT/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-350-22 (5.3102)
EN 1563:1997 (former)
Table 1: EN-JS1010Table 3: EN-JS1032
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/350-22/S
Table 3 and A.1: ISO 1083/JS/350-22/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-400-18-LT (5.3103)
EN 1563:1997 (former)
Table 1: EN-JS1025Table 3: EN-JS1049
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/400-18-LT/S
Table 3 and A.1: ISO 1083/JS/400-18-LT/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-40.3Number: 0.7043
EN-GJS-400-18-RT (5.3104)
EN 1563:1997 (former)
Table 1: EN-JS1024Table 3: EN-JS1059
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/400-18-RT/S
Table 3 and A.1: ISO 1083/JS/400-18-RT/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-400-18 (5.3105)
EN 1563:1997 (former)
Table 1: EN-JS1020Table 3: EN-JS1062
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/400-18/S
Table 3 and A.1: ISO 1083/JS/400-18/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-400-15 (5.3106)
EN 1563:1997 (former)
Table 1: EN-JS1030Table 3: EN-JS1072
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/400-15/S
Table 3 and A.1: ISO 1083/JS/400-15/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-40Number: 0.7040
EN-GJS-450-18 (5.3108)
EN 1563:1997 (former)
Table 1: -Table 3: -
ISO 1083:2004 (former)
Table 1 and A.1: -
Table 3 and A.1: -
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-450-10 (5.3107)
EN 1563:1997 (former)
Table 1: EN-JS1040Table 3: EN-JS1132
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/450-10/S
Table 3 and A.1: ISO 1083/JS/450-10/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-500-14 (5.3109)
EN 1563:1997 (former)
Table 1: -Table 3: -
ISO 1083:2004 (former)
Table 1 and A.1: -
Table 3 and A.1: -
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-500-7 (5.3200)
EN 1563:1997 (former)
Table 1: EN-JS1050Table 3: EN-JS1082
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/500-7/S
Table 3 and A.1: ISO 1083/JS/500-7/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-50Number: 0.7050
EN-GJS-600-10 (5.3110)
EN 1563:1997 (former)
Table 1: -Table 3: -
ISO 1083:2004 (former)
Table 1 and A.1: -
Table 3 and A.1: -
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -
EN-GJS-600-3 (5.3201)
EN 1563:1997 (former)
Table 1: EN-JS1060Table 3: EN-JS1092
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/600-3/S
Table 3 and A.1: ISO 1083/JS/600-3/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-60Number: 0.7060
EN-GJS-700-2 (5.3300)
EN 1563:1997 (former)
Table 1: EN-JS1070Table 3: EN-JS1102
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/700-2/S
Table 3 and A.1: ISO 1083/JS/700-2/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-70Number: 0.7070
EN-GJS-800-2 (5.3301)
EN 1563:1997 (former)
Table 1: EN-JS1080Table 3: EN-JS1112
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/800-2/S
Table 3 and A.1: ISO 1083/JS/800-2/U
DIN 1693-1 and 1693-2 (former)
Designation: GGG-80Number: 0.7080
EN-GJS-900-2 (5.3302)
EN 1563:1997 (former)
Table 1: EN-JS1090Table 3: EN-JS1122
ISO 1083:2004 (former)
Table 1 and A.1: ISO 1083/JS/900-2/S
Table 3 and A.1: ISO 1083/JS/900-2/U
DIN 1693-1 and 1693-2 (former)
Designation: -Number: -

Flake graphite cast iron

Flake graphite cast iron is a proven design material in which the carbon is present in fine, lamellar graphite structures. This microstructure provides very good damping properties, high compressive strength and excellent thermal conductivity. It is ideal for components such as machine beds, engine blocks or housings where dimensional stability, vibration damping and cost efficiency are key.

Standards for flake graphite cast iron

EN-GJL100 (5.1100)
EN 1561:2023
EN-GJL100 (5.1100)
EN 1561:2011 (former)
EN-GJL100 (5.1100)
EN 1561:1997 (former)
EN-JL1010
ISO 185:2019 (former)
ISO185/JL/100
DIN 1691 (former)
Designation: GG-10Number: 0.6010
EN-GJL150 (5.1200)
EN 1561:2023
EN-GJL150 (5.1200)
EN 1561:2011 (former)
EN-GJL150 (5.1200)
EN 1561:1997 (former)
EN-JL1020
ISO 185:2019 (former)
ISO185/JL/150
DIN 1691 (former)
Designation: GG-15Number: 0.6015
EN-GJL200 (5.1300)
EN 1561:2023
EN-GJL200 (5.1300)
EN 1561:2011 (former)
EN-GJL200 (5.1300)
EN 1561:1997 (former)
EN-JL1030
ISO 185:2019 (former)
ISO185/JL/200
DIN 1691 (former)
Designation: GG-20Number: 0.6020
EN-GJL250 (5.1301)
EN 1561:2023
EN-GJL250 (5.1301)
EN 1561:2011 (former)
EN-GJL250 (5.1301)
EN 1561:1997 (former)
EN-JL1040
ISO 185:2019 (former)
ISO185/JL/250
DIN 1691 (former)
Designation: GG-25Number: 0.6025
EN-GJL300 (5.1302)
EN 1561:2023
EN-GJL300 (5.1302)
EN 1561:2011 (former)
EN-GJL300 (5.1302)
EN 1561:1997 (former)
EN-JL1050
ISO 185:2019 (former)
ISO185/JL/300
DIN 1691 (former)
Designation: GG-30Number: 0.6030
EN-GJL350
EN 1561:2011 (former)
EN-GJL350 (5.1303)
EN 1561:1997 (former)
EN-JL1060
ISO 185:2019 (former)
ISO185/JL/350
DIN 1691 (former)
Designation: GG-35Number: 0.6035
EN-GJL-HB155 (5.1101)
EN 1561:2023
EN-GJL-HB155 (5.1101)
EN 1561:2011 (former)
EN-GJL-HB155 (5.1101)
EN 1561:1997 (former)
EN-JL2010
ISO 185:2019 (former)
ISO185/JL/HBW/155
DIN 1691 (former)
Designation: GG-150HBNumber: 0.6012
EN-GJL-HB175 (5.1201)
EN 1561:2023
EN-GJL-HB175 (5.1201)
EN 1561:2011 (former)
EN-GJL-HB175 (5.1201)
EN 1561:1997 (former)
EN-JL2020
ISO 185:2019 (former)
ISO185/JL/HBW/175
DIN 1691 (former)
Designation: GG-170HBNumber: 0.6017
EN-GJL-HB195 (5.1304)
EN 1561:2023
EN-GJL-HB195 (5.1304)
EN 1561:2011 (former)
EN-GJL-HB195 (5.1304)
EN 1561:1997 (former)
EN-JL2030
ISO 185:2019 (former)
ISO185/JL/HBW/195
DIN 1691 (former)
Designation: GG-190HBNumber: 0.6022
EN-GJL-HB215 (5.1305)
EN 1561:2023
EN-GJL-HB215 (5.1305)
EN 1561:2011 (former)
EN-GJL-HB215 (5.1305)
EN 1561:1997 (former)
EN-JL2040
ISO 185:2019 (former)
ISO185/JL/HBW/215
DIN 1691 (former)
Designation: GG-220HBNumber: 0.6027
EN-GJL-HB235 (5.1306)
EN 1561:2023
EN-GJL-HB235 (5.1306)
EN 1561:2011 (former)
EN-GJL-HB235 (5.1306)
EN 1561:1997 (former)
EN-JL2050
ISO 185:2019 (former)
ISO185/JL/HBW/235
DIN 1691 (former)
Designation: GG-240HBNumber: 0.6032
EN-GJL-HB255 (5.1307)
EN 1561:2023
EN-GJL-HB255 (5.1307)
EN 1561:2011 (former)
EN-GJL-HB255 (5.1307)
EN 1561:1997 (former)
EN-JL2060
ISO 185:2019 (former)
ISO185/JL/HBW/255
DIN 1691 (former)
Designation: GG-260HBNumber: 0.6037

Not sure which cast iron grade is best for your application? We are happy to support you with material selection .

Process control and quality assurance

Precise temperature control, batch monitoring, and spectral analysis ensure a consistently high melt quality. After solidification and shake-out, the castings are prepared for further processing.

Clean Further Processing

After solidification and shakeout, the castings are cleaned in the blasting unit. Sand residues, burrs, and adhesions are removed to create a clean surface for subsequent machining or coating processes.

Are you planning a new casting project or have questions about our services?
Our experts will be happy to advise you! Together, we’ll find the optimal solution — reliable, precise, and tailored to your needs — whether it’s a one-off production, series casting, or special project. Get in touch with us now and discover the right solution for your project! Contact us today!
Wagnerguss GmbH
+43 7223 83274
office@wagnerguss.com